Standard Step Waterfall Deck
Features a 1.5-inch waterfall edge that drapes over the step beam face to prevent shifting during pallet loading.
- Fits standard 1-5/8" step beams
- Prevents beam spread under heavy load
ANSI MH26.2
Tested under strict UDL deflection safety margins
NFPA 13
Open mesh grid enables direct sprinkler penetration
3,500+ LBS
Heavy-duty uniformly distributed load capacity
Direct Global
Manufactured by AztecRack Industrial Storage S.A. de C.V.
Engineered Storage Safety
High-Performance Wire Decking Solutions
At AztecRack Industrial Storage S.A. de C.V., we manufacture precision-welded industrial wire decking engineered to strengthen pallet rack stability, protect personnel from falling items, and maintain fire insurance compliance across global logistics hubs.
Built with high-tensile cold-drawn steel wire and heavy-gauge steel support channels, our wire decking adapts seamlessly to step beams, box beams, and structural rack systems. Each panel provides structural reinforcement while facilitating superior lighting, dust reduction, and airflow across high-density storage aisles.
Precision Resistance WeldingFlawless joint strength at every wire cross-point
Dual Finish OptionsElectro-zinc plating or durable powder coat finish
Structural Comparison: Wire Deck vs. Solid Wood / Sheet Metal
Based on testing against solid plywood decking under uniform load distribution and fire compliance standards.
Product Configurations
Industrial Wire Decking Channel Styles
Selecting the correct channel design ensures exact beam engagement, maximum weight transfer, and long-term operational durability.
Flared Channel Deck
Flared channel ends rest directly on top of box or structural channel beams without resting in a step lip.
- Universal fit for box & structural rack
- Smooth loading surface
Drop-In Flush Deck
Sits completely inside the step beam recess, leaving the front edge clear for barcode scanning and hand picking.
- Ideal for hand-stacked cartons
- Unobstructed beam face view
Inverted Flared Deck
Designed for food processing and pharmaceutical facilities to eliminate dust collection channels inside the structure.
- Easy clean & sanitary design
- Exceeds health inspection standards
Engineering Matrix
Standard Wire Decking Technical Specifications
Review standard physical dimensions, channel counts, gauge sizes, and load ratings. Custom dimensions and reinforced configurations are engineered upon request by AztecRack Industrial Storage S.A. de C.V.
| Depth × Width | Channel Style | Wire Gauge | Support Channels | UDL Capacity | Available Finish |
|---|---|---|---|---|---|
| 36″ × 46″ | Waterfall Step | 6 Gauge (4.8 mm) | 3 U-Channels | 2,000 – 2,500 lbs | Zinc / Powder Coat |
| 42″ × 46″ | Waterfall Step | 6 Gauge (4.8 mm) | 3 U-Channels | 2,500 – 3,000 lbs | Zinc / Powder Coat |
| 42″ × 52″ | Waterfall Step | 6 Gauge (4.8 mm) | 4 U-Channels | 2,500 – 3,000 lbs | Zinc / Powder Coat |
| 48″ × 46″ | Waterfall / Flared | 6 Gauge (4.8 mm) | 4 U-Channels | 3,000 – 3,500 lbs | Zinc / Galvanized |
| 48″ × 52″ | Waterfall / Flared | 5 Gauge (5.2 mm) | 4 Heavy U-Channels | 3,500+ lbs | Hot-Dip Galvanized |
| Custom Sizes | Engineered per Drawing | 2 to 6 Gauge Optional | Custom Channel Pitch | Engineered Rating | Tailored to Environment |
Note: Load capacities are calculated based on Uniformly Distributed Load (UDL) in full compliance with ANSI/RMI MH26.2 standards.
Operational Advantages
Why Procurement Teams Choose AztecRack Wire Decks
Global logistics hubs and high-density distribution plants demand rigorous quality assurance. Our wire decking systems undergo comprehensive quality checks, from tensile raw material testing to robotized automated welding.
Enhanced Warehouse Safety
Eliminates dangerous drop-through risks for loose items, broken pallets, and point-loaded cartons.
Full Fire Code Compliance
Satisfies fire marshal requirements and NFPA 13 sprinkler penetration standards without expensive in-rack piping.
Rapid Tool-Free Installation
Drop-in design instantly fits onto rack beams without mechanical fasteners or welding required on site.
Rack Brand Compatibility
Fits Major Industrial Pallet Racks
AztecRack wire decks are manufactured to exact dimensional tolerances, integrating smoothly with leading rack designs:
Teardrop RacksStandard 1-5/8" Step Beams
Structural RacksC-Channel & Heavy Box Beams
Slotted & Hook RacksEuropean & American Slots
Custom OEM SystemsTailored Widths & Depths
Selection Guide
How to Measure Your Pallet Rack for Wire Decking
Follow three accurate measurements to ensure a perfect fit for your industrial racking installation.
01
Measure Frame Depth
Measure the outer-to-outer depth of the upright frame (typical standard depth: 36″, 42″, or 48″).
02
Check Clear Beam Length
Measure the inside distance between upright frames along the beam (e.g., 96″, 108″, or 144″).
03
Identify Beam Profile
Determine whether your system uses standard 1-5/8″ step beams, box beams, or structural C-channels.
04
Confirm Load Requirement
Determine maximum weight per pallet position to select appropriate wire gauge and channel count.
Frequently Asked Questions
Industrial Wire Decking Technical FAQ
Expert insights regarding wire deck engineering, compliance, and custom ordering.
Engineered with high-tensile cold-drawn steel wire and reinforced U-channels, AztecRack wire decks are built for a service life exceeding 10-15 years under rated UDL capacity conditions.
Unlike solid wood or metal decking, mesh wire decking features an open grid design allowing overhead fire sprinkler water to pass directly through rack levels, ensuring compliance with NFPA 13 codes.
Yes. We offer waterfall channels for standard step beams, flared channels for structural or box beams, drop-in flush channels, and custom dimensions tailored to your existing rack setup.
Standard configurations support uniformly distributed loads (UDL) from 1,500 lbs up to 3,500+ lbs per deck, supported by customized wire gauges and channel density.
Ready to Upgrade Your Storage Safety & Capacity?
Contact AztecRack Industrial Storage S.A. de C.V. for technical specifications, load calculations, and global supply assistance via [email protected].