Automated Roll-Forming
Continuous multi-stage roll-forming mills produce upright frames and step beams with high dimensional accuracy and minimal material stress.
AztecRack Industrial Storage S.A. de C.V. operates high-precision steel processing equipment engineered to produce pallet racks and cantilever systems with exact structural tolerances.
Continuous multi-stage roll-forming mills produce upright frames and step beams with high dimensional accuracy and minimal material stress.
Industrial robotic MIG welding cells ensure deep weld penetration, uniform beads, and consistent structural connections for connector hooks and baseplates.
Automated 5-stage pre-treatment cleaning, phosphatizing, and thermosetting epoxy-polyester powder coating for superior abrasion resistance.
In-house testing laboratory performing tensile strength verification, weld ultrasonic NDT inspection, coating thickness measurements, and beam deflection tests.
Our raw material procurement, structural steel grades, and fabrication parameters follow ANSI MH16.1, RMI, and international ISO quality standards.
| Production Standard | Specification & Material Parameter | Quality Control Verification |
|---|---|---|
| Raw Material Steel | High-strength cold-rolled structural steel (Q235B / Q355B / ASTM Grade 50) | Mill Test Certificates (MTC) verification per steel batch |
| Upright Profile Pitch | 50mm, 75mm, and 76.2mm (3-inch) teardrop pitch options | Optical alignment & automated laser punch inspection |
| Welding Standards | AWS D1.1 Structural Welding Code & EN ISO 3834 certified welding | 100% visual inspection and periodic ultrasonic weld sampling |
| Coating Thickness | 60 to 90 microns electrostatic powder coating or hot-dip galvanizing | Digital magnetic gauge thickness test & cross-hatch adhesion check |
| Corrosion Protection | 500-hour neutral salt spray test compliant for industrial humidity | Salt spray chamber test report per production run |
| Structural Design Norms | ANSI MH16.1, RMI guidelines, and CFE Seismic Design Code for Mexico | Finite Element Analysis (FEA) & destructive load testing |
* All manufacturing batches at AztecRack Industrial Storage S.A. de C.V. are fully traceable from raw coil reception to final packaged warehouse shipment.
From raw material intake to final packing, every racking component undergoes strict quality checks to guarantee safety in demanding warehouse environments.
Chemical composition and yield strength testing on all incoming steel coils prior to roll forming.
Continuous CNC punching and roll-forming under strict dimensional tolerance thresholds.
Automated pre-treatment wash followed by durable powder curing at high thermal temperatures.
Trial assembly, bundle strapping, and protective packaging verification for overseas delivery.
Get direct technical assistance, factory audit documentation, and tailored load design proposals for your warehouse projects.